Case study

Foundational civils for the Kelvin energy-from-waste plant, Sandwell

On the £500m Kelvin EfW facility in the West Midlands, PRL delivered the underground and foundational civils the rest of the plant is built on.

Project
Acciona Kelvin Project
Site
Sandwell, West Midlands
Sector
Energy-from-waste
Scope
Foundational civils
The Kelvin energy-from-waste plant under construction beside the motorway in Sandwell

At a glance

  • £500mfacility
  • 395,000 twaste a year
  • 44MWbaseload power
  • 95,000+homes powered

The project

The Kelvin Energy-from-Waste facility is a £500 million green infrastructure development in Sandwell, West Midlands. It was granted planning consent in September 2019 and acquired from developer Verus Energy in 2021.

The plant is designed to process 395,000 tonnes of non-recyclable household and business waste a year, turning waste that would otherwise go to landfill or export into 44MW of baseload electricity, enough for more than 95,000 homes and businesses.

Our scope

An energy recovery facility has to withstand extreme industrial demands, and that starts below ground. PRL was trusted with foundational civils and essential infrastructure on the Acciona Kelvin Project, deploying experienced civils teams on:

What we delivered

Process drainage systems

High-performance systems to safely manage complex industrial run-off.

Service ducts and ancillary structures

Containment networks protecting the facility's cabling and utility connections.

Pits and troughs

Heavily reinforced concrete structures supporting heavy machinery and plant operations.

The result

With experienced teams and rigorous safety standards, PRL delivered the underground network and structural foundations, laying the groundwork for a facility that will help drive the West Midlands towards net zero.

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