Case study

Staffing Protos Energy Park at Ince Marsh: 420+ workers placed

Energy-from-waste with carbon capture at Ince Marsh, Cheshire. PRL has placed more than 420 people across electrical, mechanical, civils, plant and fire watch roles, on days and nights.

Client
Metlen
Site
Ince Marsh, Cheshire
Sector
Energy-from-waste
Since
March 2026, ongoing
Aerial view of the Protos Energy Park construction site at Ince Marsh, Cheshire

At a glance

  • 420+workers placed
  • 250+on site today
  • Day & nightshifts covered
  • 16 wkstypical placement

The project

Protos Energy Park at Ince Marsh, Cheshire is home to an energy-from-waste plant, a joint venture by Encyclis and Biffa, processing 500,000 tonnes of non-recyclable waste a year into 49.9MW of electricity.

A full-scale carbon capture facility is being added, one of the first in the UK integrated with an energy-from-waste plant. It is designed to capture around 370,000 tonnes of CO₂ a year for storage in depleted Liverpool Bay gas fields via the HyNet pipeline.

The challenge

An energy-from-waste build is one of the most labour-intensive jobs in UK construction, and the demand changes as it moves from civils into a large electrical and mechanical installation. The site needed a supplier who could put large numbers of compliance-checked people on site quickly, across many trades and on day and night shifts, and keep it going for months.

Who we supplied

Placements for Metlen at Ince Marsh, by trade (people with a recorded role):

DisciplinePeopleRoles
Electrical118Electricians, approved electricians, testers, improvers and electrical supervisors
Labour64General and skilled labourers, days and nights
Fire watch44Day and night fire watch covering hot works across the site
Plant, lifting and banksmen30Telehandler drivers, slingers, banksmen, riggers and gantry operators
Mechanical, piping and welding27Pipefitters, pipefitter mates, welders and plater fabricators
Supervision and HSE12Site supervisors, HSE and H&S advisors, QA/QC
Civils11Groundworkers, groundworks supervisors and setting-out
Other trades and support15+Joiners, painters, scaffolders, rope access, storemen, traffic marshals and site admin

How we delivered it

Checked before day one

Every worker's CSCS card, right to work and trade tickets were checked in PRISM before their first shift, with expiry dates tracked for the whole placement.

Scale without the paperwork

Hundreds of starts and finishes managed in one system, with timesheets, documents and assignments in the contractor app.

A project manager on site

A PRL project manager assigned to the site, plus regular visits to check our workforce are OK and being treated properly.

Also at Ince

Alongside Ince Marsh, PRL has supplied 37 people to Carey's on the Protos Carbon Capture works, mainly civils, plant and banksmen on short, fast-turnaround packages.

Request workers

Tell us what you need and we'll call you back, usually the same working day.

Staffing a similar project?

Workers on site within 24 hours in most cases. Prefer to talk? Call or email us directly.

Call 0800 772 3959 info@prlsitesolutions.co.uk

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